Porter Cable Portable Generator BSI550 User Manual

ESPAÑOL: PÁGINA 21  
FRANÇAIS: PAGE 41  
Instruction  
manual  
Generator  
Model  
BSI550  
Shown with optional portability kit  
IMPORTANT  
To learn more about Porter-Cable  
visit our website at:  
Please make certain that the person who is to use this equipment  
carefully reads and understands these instructions before starting  
operations.  
The Model and Serial No. plate is located on the frame. Record these  
numbers in the spaces below and retain for future reference.  
Model No.  
Type  
PROFESSIONAL POWER TOOLS  
Serial No.  
Part No. D23665-0111-1  
 
WARRANTY  
PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is  
free from defects in material and workmanship, and agrees to repair or replace under this warranty any defective product or  
part as follows from the original date of purchase.  
2 YEARS – Limited warranty on electric generator alternators and 1 year limited warranty on all other parts.  
90 Days – Service parts  
Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable which  
has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of  
that product.  
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER  
Products sold damaged or incomplete, sold “as is,” sold reconditioned, or used as rental equipment.  
Delivery, installation, or normal adjustments explained in the owner’s manual.  
Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper mod-  
ification, or the use of accessories and/or attachments not specifically recommended by PORTER-CABLE for the prod-  
uct.  
Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store the  
product according to the instructions in the owner’s manual.  
Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.  
Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.  
Cosmetic defects that do not interfere with product functionality.  
Freight costs from customer to Porter-Cable.  
Repair and transportation costs of products or parts determined not to be defective.  
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM  
ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limita-  
tion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-  
POSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limi-  
tations on how long an implied warranty lasts, so the above limitations may not apply to you.  
WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter-Cable authorized  
warranty service location. To determine the nearest authorized warranty service location, call the toll free number, 1-888-  
559-8550, 24 hours a day, 7 days a week. Specific instructions regarding servicing arrangements and scheduling may vary  
depending on the type and size of the product and the availability of repair parts.  
DO NOT return the defective product to the retailer.  
Retain the original cash register sales receipt as proof of purchase for warranty work.  
Purchasers should contact Porter-Cable directly if they do not receive satisfactory results from the authorized warranty  
service center.  
Porter-Cable Corporation  
4825 Highway 45 North  
P.O. Box 2468  
Jackson, TN 38302-2468  
1-888-559-8550  
3 — ENG  
 
SAFETY GUIDELINES - DEFINITIONS  
This manual contains information that  
is important for you to know and un-  
derstand. This information relates to  
protecting YOUR SAFETY and PRE-  
VENTING EQUIPMENT PROB-  
LEMS. To help you recognize this  
information, we use symbols to the  
right. Please read the manual and pay  
attention to these sections.  
Information for preventing damage to  
equipment.  
URGENT SAFETY INFORMATION - A HAZARD  
THAT WILL CAUSE SERIOUS INJURY OR  
LOSS OF LIFE.  
IMPORTANT SAFETY INFORMATION - A HAZ-  
ARD THAT MIGHT CAUSE SERIOUS INJURY  
OR LOSS OF LIFE.  
Information that you should pay special  
attention to.  
IMPORTANT SAFETY INSTRUCTIONS  
• SAVE THESE INSTRUCTIONS •  
When using this product basic precautions should always be fol-  
lowed including the following:  
RISK OF ELECTROCUTION AND FIRE  
WHAT COULD HAPPEN  
HAZARD  
HOW TO PREVENT IT  
Back feeding electricity through a  
building’s electrical system to the  
outside utility feed lines could endan-  
ger repair persons attempting to re-  
store service.  
Never backfeed electricity through  
a structure's electrical system.  
Attempting to connect generator  
directly to the electrical system of  
any building structure.  
To connect to a structure's electri-  
cal system in a safe manner,  
always have a Double-Throw  
Transfer Switch installed by a quali-  
fied electrician and in compliance  
with local ordinances. (When in-  
stalling a Double-Throw Transfer  
Switch, a minimum of 10 gauge  
wiring must be used.)  
Attempting to connect to the incom-  
ing utility service could result in elec-  
trocution.  
Restoration of electrical service while  
the generator is connected to the  
incoming utility could result in a fire  
or serious damage if an isolator  
switch is not installed.  
Failure to use a double throw transfer  
switch when connecting to a struc-  
ture's electrical system can damage  
appliances and WILL VOID the man-  
ufacturer's warranty.  
Improper storage of extension  
cord  
Extension cord can come into contact Never fold handle over hot engine  
with hot engine parts resulting in  
damage. Using a damaged extension  
cord can result in electrocution or  
death.  
with extension cord wrapped on  
storage bracket.  
4 — ENG  
 
READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF ELECTROCUTION AND FIRE (cont’d)  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
Operate generator in a clean, dry,  
HAZARD  
Operation of generator in rain,  
wet, icy, or flooded conditions.  
Water is an excellent conductor of  
electricity! Water which comes in con- well ventilated area. Make sure  
tact with electrically charged compo-  
nents can transmit electricity to the  
frame and other surfaces, resulting in  
electrical shock to anyone contacting  
them.  
hands are dry before touching unit.  
Contact with worn or damaged ex-  
tension cords could result in electro-  
cution.  
Inspect extension cords before  
use and replace with new cord if  
required.  
Use of worn, damaged, under-  
sized or ungrounded extension  
cords.  
Use of undersize extension cords  
could result in overheating of the  
wires or attached items, resulting in  
fire.  
Use proper size (wire gauge) cord-  
set for application see chart in the  
Assembly section of this manual.  
Always use a cordset having a  
grounding wire with an appropri-  
ate grounding plug. DO NOT use  
an ungrounded plug.  
Use of ungrounded cordsets could  
prevent operation of circuit breakers  
and result in electrical shock.  
Accidental leakage of electrical cur-  
rent could charge conductive sur-  
faces in contact with the generator.  
Place generator on low conductiv-  
ity surface such as a concrete  
slab.  
Placing generator on or against  
highly conductive surface, such as  
a steel walkway or metal roof.  
ALWAYS operate generator a min-  
imum of six feet from any conduc-  
tive surface.  
Exceeding the load capacity of the  
generator by attaching too many  
items, or items with very high load  
ratings to it could result in overheat-  
ing of some items or their attachment  
wiring resulting in fire or electrical  
shock.  
Read the load rating chart and in-  
structions in the Wattage Calcula-  
tion section. Make sure that the  
summation of electrical loads for  
all attachments does not exceed  
the load rating of the generator.  
Improper connection of items to  
generator.  
Attempting to use the unit when it  
has been damaged, or when it is not  
functioning normally could result in  
fire or electrocution.  
Do not operate generator with me-  
chanical or electrical problem.  
Have unit repaired by an Autho-  
rized Service Center.  
Operation of unit when damaged,  
or with guards or panels removed.  
Removal of guarding could expose  
electrically charged components and  
result in electrocution.  
Do not operate generator with  
protective guarding removed.  
5 — ENG  
 
READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF FIRE  
HAZARD  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
Attempting to fill the fuel tank while Gasoline and gasoline vapors can  
Turn engine off and allow it to cool  
before adding fuel to the tank.  
Equip area of operation with a fire  
the engine is running.  
become ignited by coming in contact  
with hot components such as the  
muffler, engine exhaust gases, or from extinguisher certified to handle  
an electrical spark.  
gasoline or fuel fires.  
Sparks, fire, hot objects  
Cigarettes, sparks, fires, or other hot  
objects can cause gasoline or gaso-  
line vapors to ignite.  
Add fuel to tank in well ventilated  
area. Make sure there are no sourc-  
es of ignition near the generator.  
Improper storage of fuel  
Improperly stored fuel could lead to  
accidental ignition. Fuel improperly se-  
cured could get into the hands of chil-  
dren or other unqualified persons.  
Store fuel in a OSHA approved  
container designed to hold gaso-  
line. Store container in secure loca-  
tion to prevent use by others.  
Inadequate ventilation for generator  
Materials placed against or near the Operate generator in a clean, dry,  
generator or operating the generator in well ventilated area a minimum of  
areas where the temperature exceeds four feet from any building, object  
104° F. ambient (such as storage or wall. DO NOT OPERATE UNIT  
rooms or garages) can interfere with its INDOORS OR IN ANY CONFINED  
proper ventilation features causing AREA.  
overheating and possible ignition of the  
materials or buildings.  
Engine speed has been factory set to  
provide safe operation. Tampering with  
the engine speed adjustment could re-  
sult in overheating of attachments and  
could cause a fire.  
Tampering with factory set engine  
speed settings.  
Never attempt to “speed-up” the  
engine to obtain more perfor-  
mance. Both the output voltage  
and frequency will be thrown out of  
standard by this practice, endan-  
gering attachments and the user.  
Spilled fuel and its vapors can  
Use care in filling the tank to avoid  
become ignited from hot surfaces or spilling fuel. Make sure fuel cap is  
Overfilling the fuel tank –  
fuel spillage.  
sparks.  
secured tightly and check engine  
for fuel leaks before starting  
engine. Move generator away  
from refueling area or any spillage  
before starting engine. Allow for  
fuel expansion. Keep maximum  
fuel level 1/2 inch below the tip of  
the fuel tank. Never refuel with  
the engine running.  
6 — ENG  
 
READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
Risk of Injury and Property Damage When  
Transporting Generator  
HAZARD  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
If generator is equipped with a fuel  
shut-off valve, turn the valve to the  
off position before transporting to  
avoid fuel leaks. If generator is not  
equipped with a fuel shut-off valve,  
drain the fuel from tank before  
transporting. Transport fuel only in  
an OSHA approved container.  
Always place generator on a pro-  
tective mat when transporting to  
protect against damage to vehicle  
from leaks. Remove generator from  
vehicle immediately upon arrival at  
your destination.  
Fire, Inhalation, Damage to Vehicle  
Surfaces  
Fuel or oil can leak or spill and could  
result in fire or breathing hazard, seri-  
ous injury or death can result. Fuel or  
oil leaks will damage carpet, paint or  
other surfaces in vehicles or trailers.  
RISK OF BREATHING - INHALATION HAZARD  
HOW TO PREVENT IT  
WHAT COULD HAPPEN  
Gasoline engines produce toxic car- Breathing exhaust fumes will cause  
HAZARD  
Operate generator in clean, dry,  
well ventilated area. Never operate  
unit in enclosed areas such as  
garages, basements, storage,  
sheds, or in any location occupied  
by humans or animals. Keep chil-  
dren, pets and others away from  
area of operating unit.  
bon monoxide exhaust fumes.  
serious injury or death.  
7 — ENG  
 
READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF UNSAFE OPERATION  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
HAZARD  
Operation of generator in careless  
manner.  
All sources of energy include the po-  
tential for injury. Unsafe operation or  
maintenance of your generator could  
lead to serious injury or death to you  
or others.  
Review and understand all of  
the operating instructions and  
warnings in this manual.  
Become familiar with the oper-  
ation and controls of the gen-  
erator. Know how to shut it off  
quickly.  
Equip area of operation with a  
fire extinguisher certified to  
handle gasoline or fuel fires.  
Keep children or others away  
from the generator at all times.  
Always use a U.L. listed voltage  
sensitive surge protector to con-  
nect voltage sensitive appliances  
(TV, computer, stereo, etc.). Failure  
to use a U.L. listed voltage surge  
protector will void the warranty  
on your generator.  
Any gasoline operated household gen-  
erator will incur voltage variations  
causing damage to voltage sensitive  
appliances or could result in fire.  
Operation of voltage sensitive ap-  
pliances without a voltage surge  
protector.  
Notice: A multiple outlet strip is  
not a surge protector. Make sure  
you use a U.L. listed voltage surge  
protector.  
Never operate generator while sus-  
pended or in an unlevel position.  
Always operate generate on a flat,  
level surface.  
Generator will not operate properly and  
will cause damage to the generator  
and could cause serious injury or death  
to you or others.  
Operating generator while suspend-  
ed  
8 — ENG  
 
READ AND UNDERSTAND ALL WARNINGS BEFORE  
ATTEMPTING TO OPERATE GENERATOR.  
RISK OF HOT SURFACES  
WHAT COULD HAPPEN  
Contact with hot engine and gener- Contact with hot surfaces, such as en- During operation, touch only the  
HAZARD  
HOW TO PREVENT IT  
ator components. gines exhaust components, could re- control surfaces of the generator.  
sult in serious burns.  
Keep children away from the gen-  
erator at all times. They may not be  
able to recognize the hazards of  
this product.  
RISK OF MOVING PARTS  
HOW TO PREVENT IT  
HAZARD  
WHAT COULD HAPPEN  
Contact with moving parts can re- The generator contains parts which Never operate generator with  
sult in serious injury.  
rotate at high speed during operation. guarding or cover plates removed.  
These parts are covered by guarding Avoid wearing loose fitting clothing  
to prevent injury.  
or jewelry which could be caught  
by moving parts.  
RISK FROM LIFTING  
WHAT COULD HAPPEN  
HOW TO PREVENT IT  
HAZARD  
Lifting a very heavy object.  
Serious injury can result from attempt- The generator is too heavy to be  
ing to lift too heavy an object.  
lifted by one person. Obtain assis-  
tance from others before you try  
to move it.  
9 — ENG  
 
ASSEMBLY  
Extension Cords  
When using an appliance or tool at a considerable dis-  
tance from the generator, a 3-wire extension cord that  
has a 3-blade grounding plug and a 3-slot receptacle  
that accepts the tool's plug MUST be used in order to  
reduce the risk of electrical shock. A cord of adequate  
size must be used. Using the following chart to deter-  
mine the minimum wire size required.  
Read this manual. Do not attempt to operate  
equipment until you have read this Manual for  
Safety, Operation, and Maintenance Instruc-  
tions.  
NOTE: This manual is a general manual. Informa-  
tion in this manual may or may not pertain to your  
model. Please read carefully.  
Extension Cord Wire Gauge Chart  
NOTE: Left and right describes the location of a  
part with the operator facing the outlet panel.  
Wire Gauge  
Size  
Cord  
Length  
Amperage  
REMOVE GENERATOR FROM CARTON  
12 ga.  
10 ga.  
0 to 100 ft.  
0 to 100 ft.  
*Up to 20 amp draw  
Up to 30 amp draw  
Open carton from top.  
Cut carton along dotted lines.  
Remove all carton inserts.  
*NOTE: When amperage exceeds 20 amps; a 12  
gauge extension cord should not be used for long dis-  
tances.  
Remove generator through opening in carton.  
(If equipped) See portability Kit instructions to  
assemble the portability kit.  
IMPORTANT: Before any attempt to start your genera-  
tor be sure to check engine oil (See Engine Operator's  
manual)  
An extension cord that is hot to the touch is  
overloaded. Repair or replace damaged exten-  
sion cords immediately.  
GROUNDING THE GENERATOR  
A grounding lug is supplied with the generator for use  
when required by local electrical ordinances. Refer to  
article 250 of the National Electrical Code to clarify any  
needed grounding information. Your local electric com-  
pany or a certified electrician should be able to help  
you with this information.  
Double Throw Transfer Switch  
Potential hazards exist when a portable electric genera-  
tor is connected to the main electrical supply coming  
into the house. It is at that point that the electrical gen-  
erator could feed back into the utility company's sys-  
tem causing possible electrocution of workers who are  
repairing the electrical lines.  
NOTE: Your engine is already grounded to the frame by  
a grounding strap.  
To avoid back feeding of electricity into utility systems,  
a double-throw transfer switch must be installed  
between the generator and utility power. The Double-  
Throw Transfer Switch should be installed by a licensed  
electrician and in compliance with all state and local  
electrical codes. (When installing a Double-Throw  
Transfer Switch, a minimum of 10 gauge wiring  
must be used.)  
The electrician should also install a sub-panel to isolate  
the circuits you would want to use during an emergen-  
cy or electrical power outage. Your generator will not  
be large enough to handle the load of all the lights, ap-  
pliances, TV, etc. at one time. To select which items to  
run during the electrical power outage, see Wattage  
Calculation section in this manual.  
Grounding Lug  
OBTAINING ELECTRICITY FROM THE  
GENERATOR  
There are basically 2 ways to obtain electricity from a  
generator:  
1. Use of extension cords directly from the generator  
to the appliance, lights, tools, etc.  
2. Use of a double-throw transfer switch installed  
directly to the main electrical supply outside of  
house.  
10 — ENG  
 
OPERATION  
down. Use clean, fresh, regular unleaded gasoline  
with a minimum of 87 octane. Do not mix oil with  
gasoline.  
KNOW YOUR GENERATOR  
Read this General Manual and Safety Rules before  
operation of your Generator. Compare the illustration  
in your parts manual with your generator to familiarize  
yourself with the location of various controls and ad-  
justments. Save all manuals for future references.  
GENERATOR CAPACITY  
IMPORTANT: Exceeding the rated capacity of your  
generator can result in serious damage to your genera-  
tor and connected electrical devices. See the Wattage  
Calculation section in this manual to assist you in de-  
termining the appliances and tools that can be ran with  
the wattage capacity of your generator.  
CIRCUIT BREAKERS  
Never fill fuel tank completely. Fill tank to 1/2"  
below the bottom of the filler neck to provide  
space for fuel expansion. Wipe any fuel spillage  
from engine and equipment before starting en-  
gine.  
Each receptacle has a circuit breaker to protect the  
generator from overloading. If the circuit breaker trips,  
unplug all electrical loads from the generator. Let the  
circuit breaker cool down. Push circuit breaker button  
to reset.  
LOW OIL PROTECTION  
To protect the generator engine from damage, the  
engine is equipped with a Low Oil Protection reliability  
feature.  
When the engine has been shut down for refueling or  
other purposes and the oil level is low, the Low Oil  
Protection will prevent the engine from restarting until  
sufficient oil has been added. NOTE: The Low Oil  
Protection mechanism is very sensitive. You must fill  
the engine to the full mark on the dipstick to inactivate  
this safety device.  
Never fill fuel tank indoors. Never fill fuel tank  
when engine is running or hot. Do not smoke  
when filling fuel tank.  
Never run engine indoors or in enclosed, poor  
ventilated areas, engine exhaust contains car-  
bon monoxide, an odorless and deadly gas.  
IMPORTANT: Low Oil Protection will not automatically  
shut down the engine if oil level becomes low while  
the engine is running. Always check engine oil level  
before starting the engine.  
3. Make sure generator is grounded in accordance  
with local requirements.  
4. All electrical loads MUST be disconnected  
BEFORE START UP  
Engine speed has been factory set to provide  
safe operation. Tampering with the engine  
speed adjustment could result in overheating of  
attachments and could cause a fire. Never  
attempt to “speed-up” the engine to obtain  
more performance. Both the output voltage and  
frequency will be thrown out of standard by this  
practice, endangering attachments and the  
user.  
This generator has been shipped from the fac-  
tory without oil in the crankcase. Operating the  
unit without oil can damage the engine.  
Always check engine oil level before every start.  
Running engine low of oil or out of oil could  
result in serious damage to the engine.  
Follow the steps listed below before starting gener-  
ator:  
You MUST unplug any load from the generator  
before starting to prevent permanent damage to  
any appliances.  
1. Check engine oil. Refer to the Engine Operator's  
Manual for correct grade and quantity of oil.  
2. Check fuel level, fill as required. Make sure genera-  
tor is turned off and has been allowed time to cool  
11 — ENG  
 
TO START THE ENGINE  
STOPPING ENGINE  
1. Disconnect all electrical loads.  
2. Turn ON/OFF switch to "OFF" position.  
Never run engine indoors or in enclosed, poor  
ventilated areas, engine exhaust contains car-  
bon monoxide, an odorless and deadly gas.  
1. Open the fuel shut-off valve.  
3. Close fuel shut-off valve.  
2. Move the choke control located on the engine to  
the “Choke” position.  
CONNECTING ELECTRICAL LOADS  
1. Let engine run and warm up for five minutes after  
starting with no electrical load.  
Connect loads in the following manner to prevent dam-  
age to equipment:  
2. Connect inductive load equipment first, inductive  
loads consist of refrigerators, freezers, water  
pumps, air conditioners, or small hand tools.  
Connect the items that require the most wattage  
first. See Wattage Calculation Section in this  
manual.  
NOTE: No choke is required on warm engines. make  
sure choke is in the “RUN” position on warm engine  
starts.  
3. Connect the lights next.  
3. On the engine there is a  
ON/OFF switch located on  
the front panel of the engine.  
Place this switch to the "ON"  
position.  
4. Grasp handle on rope starter and pull slowly until  
resistance is felt. Let the rope rewind slowly. Pull  
rope with a rapid full arm stroke. Let rope rewind  
slowly. Repeat if necessary.  
4. Voltage sensitive equipment should be the last  
equipment connected to the generator. Plug volt-  
age sensitive appliances such at TV's, VCR's, mi-  
crowaves, ovens, computers, and cordless tele-  
phones into a UL listed voltage surge protector,  
then connect the UL listed voltage surge protector  
to the generator.  
Failure to connect and operate equipment in this  
sequence can cause damage to equipment and  
will void the warranty on your generator.  
5. When engine starts, gradually move the choke to  
the “RUN” position  
Follow the wattage calculation table in the  
Wattage Calculation section of this manual.  
Overloading the generator will cause power fluctu-  
ations and can damage equipment and appli-  
ances.  
Porter-Cable Corporation will only be responsible  
for damage to customer's equipment when the  
generator is determined to be defective. This  
determination will only be made by an authorized  
representative of Porter-Cable Corporation and  
this decision will be final. Porter-Cable  
Corporation reserves the right to inspect the elec-  
trical connections at the customer's site of opera-  
tion and test the generator for proper operation  
before any determination of liability is made.  
Failure to maintain the equipment or wiring for  
inspection will void any claim for damages by the  
customer. Porter-Cable Corporation will not be  
responsible for equipment damaged as a result of  
voltage surges, improper operation or improper  
installation of the generator.  
IMPORTANT: Allow generator to run at no load for 5  
minutes upon each initial start-up to allow engine and  
generator to stabilize.  
12 — ENG  
 
MAINTENANCE  
CUSTOMER RESPONSIBILITIES TABLE  
Before each  
use  
Every 25  
Hours of Every  
Season  
Every 50  
Hours of Every  
Season  
Every 100  
Hours of Every  
Season  
MAINTENANCE TASK  
See Note 2  
X
X
Check oil level  
See Note 1  
Change oil  
Clean Air Filter Assembly  
Check Spark Plug  
Prepare Unit for Storage  
X
Prepare unit for storage if it is to remain idle for more than 30 days.  
Note 1: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if oper-  
ated in extreme dusty or dirty conditions.  
Note 2: Check oil after 5 hours of operation  
GENERAL RECOMMENDATIONS  
GENERATOR MAINTENANCE  
The warranty of the generator does not cover items  
that have been subjected to operator abuse or negli-  
gence. To receive full value from the warranty, operator  
must maintain the generator as instructed in this manu-  
al.  
Your generator should be kept clean and dry at all  
times. The generator should not be stored or operated  
in environments that includes excessive moisture, dust  
or any corrosive vapors. If these substances are on the  
generator, clean with a cloth or soft bristle brush. Do  
not use a garden hose or anything with water pressure  
to clean the generator. Water may enter the cooling air  
slots and could possibly damage the rotor, stator and  
the internal windings of the generator head.  
ENGINE MAINTENANCE  
Refer to the Engine Operator's manual for service and  
maintenance of the engine.  
STORAGE  
If you are going to store your generator for more than  
30 days, use the following information as a guide to  
prepare the generator for storage.  
4. Disconnect the spark plug wire and remove the  
spark plug.  
5. Add one teaspoon of oil through the spark plug  
hole.  
6. Place rag over spark plug hole and pull the recoil a  
few times to lubricate the combustion chamber.  
Never store generator with fuel in the tank in-  
doors or in enclosed, poorly ventilated areas,  
where fumes can reach an open flame, spark or  
pilot light as on a furnace, water heater, clothes  
dryer or other gas appliances.  
7. Replace the spark plug, but do not connect the  
spark plug wire.  
NOTE: If a fuel stabilizer is not used, all gasoline must  
be drained from the tank and carburetor to prevent  
gum deposits from forming on these parts and causing  
possible malfunction of the engine.  
Engine Preparation  
Generator  
1. Add fuel stabilizer to fuel tank to minimize the for-  
mation of fuel gum deposits during storage.  
Clean the generator as outlined in the Mainte-  
nance Section on this manual.  
2. Run engine at least 5 minutes after adding stabiliz-  
er to allow it to enter the fuel system.  
Check that cooling air slots and openings on gen-  
erator are open and unobstructed.  
3. Next shut off engine.  
13 — ENG  
 
WATTAGE CALCULATIONS  
IMPORTANT  
Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could  
result from an overload.  
1. Starting and running wattage requirements should always be calculated when matching a generators  
wattage capacity to the appliance or tool.  
2. There are two types of electrical appliances that can be powered by your generator:  
A. Items such as radios, light bulbs, television sets, and microwaves have a "resistive load". Starting  
wattage and running wattage are the same.  
B. Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical  
motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4  
times the listed wattage for starting the equipment. This initial load only lasts for a few seconds on  
start-up but is very important when figuring your total wattage to be used.  
C.  
Always start your largest electric motor first, and then plug in other items, one at a time.  
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated genera-  
tor wattage. Example: a 5000 rated wattage generator = 2500 maximum starting wattage.  
DETERMINING WATTAGE REQUIREMENTS  
Before operating this generator list all of the appliances and/or tools that are going to operate at the same time.  
(Then determine the starting wattage requirements and the running wattage requirements by following example  
and/or refer to wattage calculator on page 16.)  
1. First total the running wattage of all appliances and/or tools that will be operated at the same time.  
Running Watts  
Starting Watts  
Example 1:  
Lights  
Television  
Slow Cooker  
=
=
=
100 Watts  
300 Watts  
250 Watts  
0
0
0
TOTAL  
=
650 Watts  
0
2. Next the starting wattages of any appliances and/or tools that will start and stop during operation.  
Running Watts  
500 Watts  
Starting Watts  
2000 Watts  
Example 2:  
TOTAL  
Small Refrigerator  
=
500 Watts  
2000 Watts  
3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000  
watts which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the re-  
frigerator and add to the total running watts of 1150.  
Example 3:  
1500 Starting Watts  
1150 Running Watts  
TOTAL  
=
2650 Total Watts  
Generator must have a maximum capacity of at least 2650 watts.  
14 — ENG  
 
WATTAGE CALCULATIONS  
2. To determine the approximate starting wattage  
STARTING WATTAGE REQUIREMENTS  
requirement for most appliances and tools with  
inductive type motors, multiply the wattage that  
was calculated by 2 to 4 times to assure adequate  
generator capacity. If the nameplate information is  
not available use the values on the following chart  
as a guide.  
1. Some appliances and tools will list on the motor  
name plate the starting and running voltage and  
amperage requirements. Use the following formula to  
convert voltage and amperage to wattage:  
Volts X Amp = Watts  
3. Remember that the starting and running wattage  
for resistive loads are the same. (Example: a 100  
watt light bulb requires only 100 watts to start.)  
Most resistive loads will be listed in wattage.  
120 volts x 10 amps = 1200 watts  
Application Guide  
To select the right generator for your needs, total the wattage  
of the items to be run at the same time.  
Run  
Start  
Wattage  
Electric Appliance  
3/8" Hand Drill  
Jigsaw  
1/3 HP Airless Sprayer  
6" Bench Grinder  
Belt Sander  
Demolition Hammer  
7 1/4" Circular Saw  
Light Bulb  
Home Security  
Television  
Microwave  
Toaster Oven  
Portable Heater (5,000 BTU)  
Furnace Fan  
Refrigerator/Freezer  
Sump Pump  
Clothes Washer  
Water Heater  
Air Conditioner (20,000 BTU)  
12V DC Battery Charger  
Radio  
Slow Cooker  
Electric Blanket  
Electric Skillet  
Coffee Maker  
Small Refrigerator  
The wattage ratings shown are averages. Wattage requirements may vary  
with different brands of appliances.  
15 — ENG  
 
WATTAGE CALCULATIONS  
HOUSEHOLD WATTAGE CALCULATOR  
DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS  
APPLIANCE OR  
LOAD DEVICE*  
TYPICAL DEVICE  
WATTAGE**  
RUN WATTS  
TIMES (X) START FACTOR  
TOTAL  
REFRIGERATOR/  
FREEZER  
=
=
=
x
x
800  
600  
3
3
3
2
3
2
2400  
=
SMALL REFRIGERATOR  
AIR COND.(ROOM)  
SUMP PUMP 1/2 HP  
1800  
2400  
1000  
800  
x
x
=
=
=
=
7200  
2000  
=
=
=
x
x
FURNACE FAN 1/3 HP  
WELL PUMP 1/2 HP  
2400  
2000  
=
1000  
=
=
=
=
1500  
HOT PLATE  
TELEVISION  
MICROWAVE  
CAUTION !!  
300  
800  
CAUTION !!  
DO NOT CONNECT VOLTAGE SENSITIVE  
ELECTRONIC EQUIPMENT (TV SET, COMPUTER,  
ETC.) DIRECTLY TO YOUR GENERATOR. IF YOU USE  
THE GENERATOR TO POWER SENSITIVE EQUIPMENT  
YOU MUST USE A U.L. LISTED VOLTAGE SURGE  
PROTECTOR.  
=
=
=
=
=
=
NOTICE: FAILURE TO USE A U.L. LISTED VOLTAGE  
SURGE PROTECTOR WILL DAMAGE YOUR  
EQUIPMENT AND VOID YOUR WARRANTY.  
SPACE HEATER  
WATER HEATER  
1500  
4000  
THE IDLE CONTROL MUST BE IN THE  
OFF POSITION WHEN OPERATING  
LARGE MOTOR LOADS (FREEZERS,  
REFRIGERATORS,ETC.) OR VOLTAGE  
SENSITIVE ELECTRONIC EQUIPMENT  
(TV, COMPUTERS, ETC.)  
TIMES NUMBER  
OF BULBS  
LIGHTING  
WATTS  
60  
=
60 WATT BULBS  
x
=
=
=
75 WATT BULBS  
100 WATT BULBS  
300 WATT BULBS  
x
x
x
75  
100  
300  
*FOR PRODUCTS NOT  
LISTED REFER TO  
CALCULATION  
ELECTRIC LOAD GRAND TOTAL  
INSTRUCTIONS  
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING  
**AVERAGE VALUES -  
ACTUAL INDIVIDUAL  
DEVICE VOLTAGES MAY  
BE HIGHER OR LOWER  
WATTAGE RATING OF YOUR GENERATOR  
THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD  
16 — ENG  
 
TROUBLESHOOTING GUIDE  
PROBLEM  
CAUSE  
CORRECTION  
Engine will not start  
1. Add fuel or oil.  
1. Low on fuel or oil.  
2. Turn to "ON" position  
3. Replace spark plug.  
2. Ignition switch in "Off" position.  
3. Faulty spark plug.  
4. Adjust choke accordingly.  
5. Open fuel shut-off valve.  
4. Choke in wrong position.  
5. Fuel shut-off valve in closed  
position.  
6. Remove load from unit.  
7. Attach wire to spark plug.  
6. Unit loaded during start-up.  
7. Spark plug wire loose.  
1. Have Service Center replace.  
2. Depress and reset.  
1. Faulty receptacle.  
No electrical output  
2. Circuit breaker kicked out.  
3. Defective capacitor.  
3. Have Service Center replace  
capacitor.  
4. Repair or replace cord.  
4. Faulty power cord.  
1. Reduce load.  
1. Overload  
2. Faulty cords or equipment.  
Repeated circuit breaker  
tripping  
2. Check for damaged, bare, or  
frayed wires on equipment.  
Replace.  
1. Generator overloaded.  
2. Insufficient ventilation.  
1. Reduce load.  
Generator overheating  
2. Move to adequate supply of  
fresh air.  
17 ENG  
 
NOTES  
18 ENG  
 
NOTES  
19 ENG  
 
Generator Quick Facts  
CALL 1-888-559-8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU  
FOR REPAIRS AND SERVICE PART PURCHASES  
Use clean, fresh gasoline with a minimum 87 octane rating. Do not add gaso-  
line during or immediately after use.  
ENGINE  
GAS  
Refer to engine owner's manual for oil recommendations.  
ENGINE OIL  
Most generators are equipped with low oil protection. If the oil is low or if the  
Generator is not level, the engine will not start.  
WATTAGE  
WIRING  
Make wattage calculations before use. Refer to general operator's manual for  
further instructions.  
Contact an electrician for any wiring instructions. If wiring into a house, a  
double-throw transfer switch and a heavy duty cord set must be used.  
Use a standard (12V) lawn and garden battery with a minimum of 45 A.H. or  
210 CCA.  
The voltage and frequency are regulated by the rpm's of the engine. Do not  
adjust the throttle or governor to achieve higher performance. This will only  
alter the factory Pre-set settings and damage anything connected to the gen-  
erator.  
BATTERY  
VOLT REG.  
Be sure a volt/amp surge protector is used when sensitive electronic equip-  
ment is used, such as: televisions, computers, stereos, and etcThe damage  
of such equipment without the use of a protector WILL NOT be covered under  
warranty.  
Do not adjust or attempt maintenance without consulting engine manual or an  
authorized engine service center.  
ENGINE  
Add stabilizer to fuel tank and run engine for 5 minutes before storage.  
When in long term storage, operate the generator every 60 days for at least 10  
minutes with a load on it. This will prevent the loss of residual magnetism that  
produces the electricity.  
STORAGE  
Allow the generator to run 5 minutes at no load for the engine and the gen-  
head to stabilize.  
Make sure the adequate size of extension cord is used. Refer to the  
Grounding Instructions/Extension Cord section of the owners manual.  
OPERATION  
If the generator is operating equipment that is drawing half of the rated watts  
it is considered 50% load. Using all of the rated watts is considered 100%  
load.  
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT  
Porter-Cable Corporation  
4825 Highway 45 North  
P.O. Box 2468  
Jackson, TN 38302-2468  
1-888-559-8550  
 

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